Researchers at Duke University have found a simple way to make tiny copper nanowires in quantity.
The cheap conductors are small enough to be transparent, making them ideal for thin-film solar cells, flat-screen TVs and computers, and flexible displays.
“Imagine a foldable iPad,” said Benjamin Wiley, an assistant professor of chemistry at Duke.
Nanowires made of copper perform better than carbon nanotubes, and are much cheaper than silver nanowires, said Wiley.
The latest flat-panel TVs and computer screens produce images by an array of electronic pixels connected by a transparent conductive layer made from indium tin oxide (ITO). ITO is also used as a transparent electrode in thin-film solar cells.
“If we are going to have these ubiquitous electronics and solar cells, we need to use materials that are abundant in the earth”s crust and don”t take much energy to extract,” said Wiley.
He points out that there are very few materials that are known to be both transparent and conductive, which is why ITO is still being used despite its drawbacks.
However, in the new study, the researchers have shown that copper, which is a thousand times more abundant than indium, can be used to make a film of nanowires that is both transparent and conductive.
Silver nanowires also perform well as a transparent conductor, and Wiley contributed to a patent on the production of them as a graduate student.
But silver, like indium, is rare and expensive.
Other researchers have been trying to improve the performance of carbon nanotubes as a transparent conductor, but without much luck.
“The fact that copper nanowires are cheaper and work better makes them a very promising material to solve this problem,” said Wiley.
Wiley and colleagues grew the copper nanowires in a water-based solution.
“By adding different chemicals to the solution, you can control the assembly of atoms into different nanostructures,” said Wiley.
In this case, when the copper crystallizes, it first forms tiny “seeds,” and then a single nanowire sprouts from each seed.
It”s a mechanism of crystal growth that has never been observed before.
Because the process is water-based, and because copper nanowires are flexible, Wiley thinks the nanowires could be coated from solution in a roll-to-roll process, like newspaper printing, which would be much more efficient than the ITO production process.
Wiley”s lab is also the first to demonstrate that copper nanowires perform well as a transparent conductor.
The study was published in Advanced Materials.